Selecting Structural Software: Key Considerations and Pitfalls

This article explores how to navigate structural software selection effectively, mitigate common errors, and recognize potential pitfalls.

featured image of selecting structural software

Today, structural engineers rely on software for design, analysis, and quality assurance. Engineers turn to powerful software tools to meet complex demands quickly and accurately. Yet, as dependency on these tools grows, so does the potential for errors. Software may streamline processes, but its limitations and the possibility of bugs are crucial to understand. Selecting appropriate software thus becomes a core responsibility for engineers seeking reliable, consistent outputs.

The choice of software directly impacts design accuracy, safety, and workflow efficiency. Engineers need to evaluate each tool’s strengths, limitations, and assumptions to ensure its suitability. While a variety of structural software exists, ranging from specialized tools to comprehensive packages, each comes with specific trade-offs. Engineers should carefully assess each tool’s scope and features to determine the right fit for each project.

This article explores how to navigate software selection effectively, mitigate common errors, and recognize potential pitfalls. We’ll discuss best practices for analyzing software options, identifying common bugs, and verifying output to optimize results.

Importance of Software Selection in Structural Engineering

Choosing structural software goes beyond checking feature lists. Each software tool applies assumptions and simplifications that impact its output. Engineers need to understand these built-in assumptions and limitations, as they directly affect the reliability of the results. Factors such as load combinations, material properties, and analysis type play a significant role in how accurately software models the real-world conditions.

The growing complexity of structural design projects demands software that meets specific project needs. For example, static or dynamic analysis, support for non-linear behaviors, or design to international codes may be crucial. High adaptability is appealing, yet sometimes specialized software may better address niche requirements. Engineers need to clarify which features are essential for each project, then seek software that can deliver those capabilities with minimal risk of error.

In addition, software updates are worth scrutinizing. While updates can add valuable functionality, they can also introduce bugs or modify assumptions. By critically evaluating software updates, engineers can maintain accuracy while benefiting from added features.

Key Criteria for Selecting Structural Software

To find the most suitable software, engineers must prioritize project-specific needs. Several factors influence software choice, from ease of use to compatibility with local codes and specific analysis capabilities. Here are core considerations when selecting structural software:

Code Compliance: Software must support relevant local, national, or international design codes. Regular updates to these codes mean that the software should also keep pace to remain useful.

Analysis Capabilities: Different projects require unique analysis types, such as linear, non-linear, static, or dynamic. Ensuring the software matches the project’s analytical needs is crucial.

Material and Geometry Flexibility: Structural software should allow realistic material and geometry modeling for project-specific components.

Cross-Integration Support: Effective software can integrate with CAD or BIM software, which supports data transfer, visualizations, and design refinement.

Performance and Efficiency: Engineers must evaluate the software’s computational efficiency. Advanced modeling and detailed analysis may slow performance, which can delay project timelines.

Following these selection factors help engineers to set a solid foundation before committing to any specific software.

Common Pitfalls in Structural Software

Software errors are rarely predictable and often go unnoticed until they disrupt workflows or affect output quality. Engineers should understand these potential pitfalls to avoid costly or dangerous errors during design and analysis.

One common issue is incorrect data entry, or “garbage in, garbage out.” Engineers rely on accurate user input, so even minor errors in units, load orientations, or boundary conditions can result in significant discrepancies in output(See: Common Errors in the Use of Software in Structural Engineering). For example, using incorrect units may skew results by orders of magnitude, creating dangerous inaccuracies.

Another pitfall lies in interpreting results. Complex software can produce detailed output, but not all output is immediately meaningful or accurate. Engineers must distinguish between valuable data and potential software items that might be misinterpreted as real-world effects. Understanding which values are critical to a project and interpreting them carefully is essential to avoid misinformed decisions.

Managing Software Limitations

No software is free from limitations. Structural analysis software often applies default assumptions about material behaviors, load conditions, or boundary supports. Engineers must be aware of these assumptions and ensure they match the conditions of the specific project. For example, software might assume uniform loading across a beam, yet real-world loading may be uneven or variable.

Software developers may also limit access to certain parameters, particularly in simplified analysis tools. While this simplifies setup, it restricts engineers’ control over how the software calculates results. For instance, some software automatically calculates certain load combinations without user input, which may lead to an improper load scenario coverage.

To manage these limitations, engineers should cross-check software output with hand calculations or reference values whenever possible. This verification process ensures the software’s assumptions are appropriate and results are reliable.

Recognizing and Addressing Software Bugs

Bugs in software, while often rare, can create serious errors in structural analysis or design. Engineers must remain vigilant, as even established software can produce erroneous results. Bugs may affect geometry modeling, load application, or visualization, disrupting project timelines or creating risk in the final design.

For instance, one common bug involves load combinations in finite element analysis (FEA) software. The software may skip certain critical load scenarios or inadvertently combine incompatible loads. Additionally, geometry-based bugs can alter how the software interprets specific element shapes. Engineers should check output consistency by comparing results across multiple scenarios or using alternative software.

In cases where software exhibits unexplainable behavior, engineers can document these findings and report them to the software provider. Collaborating with software developers helps identify bugs faster, improves future software releases, and enhances the tool for future projects.

Example of Common Bugs in Structural Software

A frequent example of bugs appears in automated load calculations. Engineers might rely on software to determine moving loads, like vehicle impacts on bridge structures. However, if the software applies incorrect axis assumptions or neglects specific load components, results can be dangerously inaccurate. Regularly verifying load calculations helps to detect these issues early.

Another common bug involves finite element meshing. When modeling complex geometries, changes in the mesh structure can dramatically affect analysis results. Engineers may encounter situations where minor adjustments create exaggerated stress concentrations or unrealistic deflections. But, performing mesh sensitivity analyses helps confirm that mesh changes are not significantly affecting results.

Concrete design is also prone to software bugs, particularly in specialized calculations like crack width or shear capacity. For instance, some software assumes rectangular cross-sections, which is unsuitable for round piles. By reviewing calculation reports and verifying values with established design codes, engineers can identify discrepancies and correct them before they impact the final design.

Best Practices for Structural Software Use

Best practices in software usage can greatly enhance reliability and reduce error potential. To get the most accurate results, engineers should:

Consult Software Documentation: Each software package has unique features and assumptions. Reviewing documentation helps engineers understand how it performs specific analyses.

Verify with Hand Calculations: Complex software is valuable but should not replace hand calculations. Hand checks help confirm that software assumptions align with engineering principles.

Stay Informed on Updates and Patches: Software providers frequently release updates to address bugs or add features. Engineers should review each update critically, especially if changes affect design calculations or code compliance.

Use Training Resources: Many software providers offer training or certification programs. These resources can help engineers learn new features, advanced analysis techniques, or efficient workflows.

Document All Findings and Assumptions: Clear documentation of inputs, assumptions, and interpretations creates a valuable reference for project audits, peer reviews, or future changes.

    By following these practices, engineers can minimize software-related risks and maintain confidence in their designs.

    Conclusion

    Structural software remains an invaluable asset for modern engineering, simplifying complex analyses and facilitating intricate designs. However, engineers must approach software use with caution, recognizing limitations and potential errors. By carefully selecting, verifying, and understanding software outputs, engineers ensure that each tool contributes positively to the project.

    Engineers who follow these guidelines can maximize software benefits while minimizing risks. In doing so, they create accurate, dependable, and efficient designs that meet both client and code expectations. Proper software selection and usage provide a solid foundation for delivering safe, sustainable, and innovative structures across the built environment.

    See: Common Errors in Finite Element Analysis and How to Avoid Them

    Sources & Citations

    • Lockley, Z., & Williams, K. (2024). Scrutinising Software: Selection Criteria, Limitations, and the Prevalence of Bugs. The Structural Engineer.
    • Bartek, R. (2016). How to Choose the Right Structural Engineering Software? The Structural Engineer, 94(3), pp. 19-22.

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